Commissioning & Process Supervision

Plant Supervision Process/commissioning engineers deliver a wide range of skills and competencies which make us a valuable partner.

Our engineers can lead and manage all the commissioning and processes phases from tender to full scale operation on cement and mineral plants.

The commissioning and process team is very experienced in the field of procurement, erection, commissioning and operation for the cement and mining industry.

  • Trouble-shooting
  • Construction support and start-up assistance
  • Sequence tests
  • Fuel types and their characteristics
  • Raw material characteristics
  • Optimization of heat consumption
  • Alternative fuels
  • Kiln refractory
  • Heat balances
  • Kiln system process control
  • Strategies for kiln and mill inspection and maintenance
  • Equipment flow diagrams
  • Equipment sizing and specifications
  • Equipment installation and operating cost estimates
  • Analysis of tenderer’s proposals
  • Contractor’s drawings review
  • General arrangement drawings
  • Crushing
  • Milling
  • Shipping
  • Conveying
  • Dust Collection
  • Staff training


Plant Audit

A plant audit consists of an inspection by experienced specialists to evaluate the performance of all your plant’s departments, from the quarry to the packing plant. This evaluation includes:

  • Process and production methods
  • Quality and pollution control procedures
  • Visual inspection of equipment 

Plant maintenance and spare parts handling systems may also be included in the audit.

In addition to a full plant audit, focused audits of specific production areas may be ordered individually.

The audit results in a written report outlining possible improvements in your plant’s equipment and layout, with special focus on increasing:

  • Production economy
  • Plant reliability
  • Equipment availability


Pyro system optimization

Regular Pyro system evaluation and optimization studies are indispensable tools to help plant management and production staff optimizes key areas of kiln operation, such as:

  • Heat and energy consumption
  • Capacity
  • Product quality 


Evaluation and reporting

A thorough Pyro system evaluation and optimization study covers the clinker burning process from raw meal homogenizing to transport from the clinker cooler. Together with your plant personnel, and specialist will evaluate the kiln system through:

  • Measurements of process parameters
  • Analysis of available operational data
  • Visual inspection of the installation

Evaluation results are compiled in a written report that contains:

  • Overall assessment of plant performance

For cement we have extensive experience in cement crusher, cement storage, cement transport, cement material handling, cement raw mill, cement preheater, cement kiln, cement cooler, cement horizontal mill, cement vertical mill, cement silo, cement packing plant and cement shipping.

Contact Plant Supervision now and get the best and most professional guidance when it comes to plant-supervision.
Call +45 60 76 54 34, fill out the form on the contact page or send us an e-mail at thomas.kristensen@plant-supervision.com for a special offer on mechanical supervision and design.

ON-SITE ASSIGNMENTS

Countries where Plant Supervision has operated with Consultancy and Supervision: Kazakhstan, Jordan, Azerbaijan, Saudi Arabia, India, Denmark, Chile, Turkey, Kuwait, Nigeria, Ethiopia, Qatar, Taiwan, Egypt, Brazil, Germany, Russia, Mauritania, Indonesia, Malaysia, USA, Australia

COMPANY PROFILE

Plant Supervision's Company Profile

DROP YOUR CV

We are always keen to recruit motivated and talented people to help keep us at a top level. If you feel that you could contribute to our company in any way, then we would love to hear from you.